Multiobjective Dynamic Optimization of an Industrial Nylon 6 Semibatch Reactor Using Genetic Algorithm

The nondominated sorting genetic algorithm (NSGA) is adapted and used to obtain multiobjective Pareto optimal solutions for three grades of nylon 6 being produced in an industrial semibatch reactor. The total reaction time and the concentration of an undesirable cyclic dimer in the product are taken as two individual objectives for minimization, while simultaneously requiring the attainment of design values of the final monomer conversion and for the number-average chain length. Substantial improvements in the operation of the nylon 6 reactor are indicated by this study. The technique used is very general in nature and can be used for multiobjective optimization of other reactors. Good mathematical models accounting for all the physicochemical aspects operative in a reactor (and which have been preferably tested on industrial data) are a prerequisite for such optimization studies. q 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 69–87, 1998